Phase-field modeling of peritectic coupled growth in the TRIS-NPG model system

László Rátkai1, Tamás Pusztai1

1Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, P.O. Box 49, Budapest H-1525, Hungary

Microstructures forming during the directional solidification of the hypo-peritectic TRIS–NPG model alloy were studied by phase-field simulations. Steady state growth forms could be obtained under conditions similar to those in recent space experiments. In two dimensions, the wavelength range of stable lamellar structures has been determined as function of the temperature gradient and the melt composition. Front temperatures extracted from simulations were compared to the predictions of the modified Jackson–Hunt theory. In three dimensions, structures and phenomena known from eutectic systems were reproduced. Transitions between lamellar and rod structures were induced by slowly changing the melt composition. The regularizing effect of tilting the temperature gradient, transforming a random labyrinth pattern to an ordered one, has also been demonstrated. These simulations show the universality of the basic governing mechanism — that is, the competition of solute diffusion with capillary effects — in the pattern formation of these multi-phase systems.

Three-dimensional structure of the thermal boundary layer in turbulent Rayleigh-Bénard convection: A Lagrangian perspective

Tegze György, Frigyes Podmaniczky1

1Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, P.O. Box 49, Budapest H-1525, Hungary

In turbulent Rayleigh-Bénard convection, it is generally acknowledged that the thermal boundary layer (BL) governs heat transfer, although its scaling with the Rayleigh number is still debated. Various methods have been developed to measure the characteristic thickness of the BL, which are mostly employed in a time-averaged manner. Among them, only the slope method can be applied in an instant of time, being therefore capable of time-resolved analysis; however, it provides no further insight when the Nusselt number is known. Accordingly, the average properties of the BL are thoroughly studied, mainly in the context of heat transfer; its time-dependent structural dynamics and roughness remain largely unexplored. Here, we propose a Lagrangian method to characterize both the time-averaged and the spatio-temporal evolution of the BL, that marks the edge of the BL where convective and diffusive transports overlap. The characteristic thickness of the BL, that is defined by this method, is not a trivial function of the Nusselt number and can be considered a potential tool to analyze the BL structure while varying the Nusselt number. It is also demonstrated using 3D direct numerical simulations, that the injection of heat is extremely inhomogeneous in space and time; the vast majority of heat accumulates in narrow domains, that is governed by the local plume dynamics.

Physical Phenomena Governing Mineral Morphogenesis in Molluscan Nacre

László Gránásy1,2, László Rátkai1, Igor Zlotnikov3, Tamás Pusztai1

1Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, P.O. Box 49, Budapest H-1525, Hungary
2BCAST, Brunel University, Uxbridge, Middlesex, UB8 3PH, United Kingdom
3B CUBE - Center for Molecular Bioengineering, Technische Universität Dresden, Germany

Mollusks, as well as many other living organisms, have the ability to shape mineral crystals into unconventional morphologies and to assemble them into complex functional mineral–organic structures, an observation that inspired tremendous research efforts in scientific and technological domains. Despite these, a biochemical toolkit that accounts for the formation of the vast variety of the observed mineral morphologies cannot be identified yet. Herein, phase-field modeling of molluscan nacre formation, an intensively studied biomineralization process, is used to identify key physical parameters that govern mineral morphogenesis. Manipulating such parameters, various nacre properties ranging from the morphology of a single mineral building block to that of the entire nacreous assembly are reproduced. The results support the hypothesis that the control over mineral morphogenesis in mineralized tissues happens via regulating the physico-chemical environment, in which biomineralization occurs: the organic content manipulates the geometric and thermodynamic boundary conditions, which in turn, determine the process of growth and the form of the biomineral phase. The approach developed here has the potential of providing explicit guidelines for the morphogenetic control of synthetically formed composite materials.

Molecular scale hydrodynamic theory of crystal nucleation and polycrystalline growth

Frigyes Podmaniczky1, László Gránásy1,2

1Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, P.O. Box 49, Budapest H-1525, Hungary
2BCAST, Brunel University, Uxbridge, Middlesex, UB8 3PH, United Kingdom

We present recent advances in phase-field crystal (PFC) modeling of crystal nucleation in simple undercooled liquids, where dynamics is based on hydrodynamic density relaxation, as opposed to the diffusive dynamics in colloid systems. Herein, we address two-step nucleation, the nucleation of new grains at the growth front, and crystal nucleation on the surface of foreign particles in flow. Owing to the different numerical complexity of these problems, we consider three different realizations of the hydrodynamic approach that are optimized to deal with the individual tasks. We show that during two-step nucleation taking place at high supersaturations, amorphous and layered two-dimensional quasicrystalline domains form simultaneously in the first stage, which is then followed by bcc nucleation/transformation of the existing solid into the stable body-centered structure. Next, the formation of satellite crystals at the solid-liquid interface, observed in molecular dynamics simulations are studied. We find that the interference of density waves ahead of the rough growth front may assist the formation of such satellite crystals. Finally, we show that, under appropriate conditions, fluid flow may tear off heterogeneously nucleated crystal particles from the surface of a curved substrate, as envisaged for colloidal systems.

Topics: Phase field crystal

Phase-field modelling of directional melting of lamellar and rod eutectic structures

Tamás Pusztai1, László Rátkai1, Levente Horváth, László Gránásy1,2

1Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, P.O. Box 49, Budapest H-1525, Hungary
2BCAST, Brunel University, Uxbridge, Middlesex, UB8 3PH, United Kingdom

The melting of 2D lamellar and 3D rod eutectic structures was studied by multi-phase-field simulations. A binary model eutectic system was investigated in a standard directional solidification setup. Switching from solidification to melting was realised by inverting the pulling speed of the sample. Steady state melting profiles were obtained as the long-time solutions of the evolution equations solved in the minimal representative domains of the periodic structures. Series of simulations were performed using different volume fractions of the initial solid phases, different values of the temperature gradient, and different widths of the simulation domain. It was found that melting occurs with a nearly flat interface if the average composition of the initial solid structure is equal to the eutectic composition. If the volume fraction of the solid phases is changed and the average composition becomes off-eutectic, then the melting positions of the phases decouple: the phase of sub-eutectic amount will melt near the eutectic temperature, while the phase of super-eutectic amount will melt near its liquidus temperature corresponding to the off-eutectic mean composition. The lamellar/rod spacing imposed by the width of the simulation domain has only minor effect on the interface temperature. Besides the steady states, we could observe two kinds of instabilities in the regime of non-planar melting both in 2D and 3D. By increasing the lamellar spacing, oscillations may appear around the trijunction and along the phase boundaries. By decreasing the lamellar spacing and increasing the pulling speed, the lamellae/rods of the phase that protrude deeper in the melt become thinner and may eventually break up to a series of small spherical particles before melting completely.

Three-dimensional numerical simulation of droplet formation by Rayleigh–Taylor instability in multiphase corium

R. Zanella, R. Le Tellier, Mathis Plapp1, György Tegze2, Hervé Henry1

1Laboratoire Physique de la Matière Condensée, École Polytechnique, CNRS, Université Paris-Saclay, 91128 Palaiseau Cedex, France
2Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, P.O. Box 49, Budapest H-1525, Hungary

During a severe accident in a nuclear reactor, the melting of the core may lead to the formation of a multiphase liquid pool (corium) in the vessel lower head. The heat transfer at the boundary with the vessel is affected by diffusive and convective mass fluxes. In particular, the development of Rayleigh–Taylor instabilities influence the thickness of the top metallic layer and therefore the “focusing effect” of the heat flux, which is the main risk for the vessel integrity. We use a Cahn–Hilliard pseudo-binary model to describe the uranium/oxygen/zirconium/iron mixture. The diffusion and the convection are governed by the Cahn–Hilliard equation and the Navier–Stokes equations under the Boussinesq approximation. In this work, the model is isothermal and the buoyancy force is only due to the gradient of chemical composition. The model is solved in three dimensions with a pseudo-spectral code. The initial configuration consists of a light layer of iron-rich fluid above a heavy layer of uranium/oxygen/zirconium mixture. A thin layer of heavier metallic phase lays at the interface and eventually triggers a Rayleigh–Taylor instability. The metallic phase forms a plume which falls downward and then breaks up into droplets due to the Rayleigh-Plateau instability. The phenomenon is alimented by diffusion which generates the heavy metallic phase at the interface. The droplet formation observed in an experiment of corium stratification transient from the literature is qualitatively captured. The mobility, the viscosity and the surface tension are shown to have an influence on the mass transfer.

Phase-Field Modeling of Biomineralization in Mollusks and Corals: Microstructure vs Formation Mechanism

László Gránásy1,2, László Rátkai1, Gyula Tóth3, Pupa Gilbert, Igor Zlotnikov4, Tamás Pusztai1

1Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, P.O. Box 49, Budapest H-1525, Hungary
2BCAST, Brunel University, Uxbridge, Middlesex, UB8 3PH, United Kingdom
3Department of Mathematical Sciences, Loughborough University, Loughborough, Leicestershire, LE11 3TU, U.K.
4B CUBE - Center for Molecular Bioengineering, Technische Universität Dresden, Germany

While biological crystallization processes have been studied on the microscale extensively, there is a general lack of models addressing the mesoscale aspects of such phenomena. In this work, we investigate whether the phase-field theory developed in materials’ science for describing complex polycrystalline structures on the mesoscale can be meaningfully adapted to model crystallization in biological systems. We demonstrate the abilities of the phase-field technique by modeling a range of microstructures observed in mollusk shells and coral skeletons, including granular, prismatic, sheet/columnar nacre, and sprinkled spherulitic structures. We also compare two possible micromechanisms of calcification: the classical route, via ion-by-ion addition from a fluid state, and a nonclassical route, crystallization of an amorphous precursor deposited at the solidification front. We show that with an appropriate choice of the model parameters, microstructures similar to those found in biomineralized systems can be obtained along both routes, though the time-scale of the nonclassical route appears to be more realistic. The resemblance of the simulated and natural biominerals suggests that, underneath the immense biological complexity observed in living organisms, the underlying design principles for biological structures may be understood with simple math and simulated by phase-field theory.

Nucleation and Post-Nucleation Growth in Diffusion-Controlled and Hydrodynamic Theory of Solidification

Frigyes Podmaniczky1, László Gránásy1,2

1Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, P.O. Box 49, Budapest H-1525, Hungary
2BCAST, Brunel University, Uxbridge, Middlesex, UB8 3PH, United Kingdom

Two-step nucleation and subsequent growth processes were investigated in the framework of the single mode phase-field crystal model combined with diffusive dynamics (corresponding to colloid suspensions) and hydrodynamical density relaxation (simple liquids). It is found that independently of dynamics, nucleation starts with the formation of solid precursor clusters that consist of domains with noncrystalline ordering (ringlike projections are seen from certain angles), and regions that have amorphous structure. Using the average bond order parameter q¯6, we distinguished amorphous, medium range crystallike order (MRCO), and crystalline local orders. We show that crystallization to the stable body-centered cubic phase is preceded by the formation of a mixture of amorphous and MRCO structures. We have determined the time dependence of the phase composition of the forming solid state. We also investigated the time/size dependence of the growth rate for solidification. The bond order analysis indicates similar structural transitions during solidification in the case of diffusive and hydrodynamic density relaxation.

Topics: Phase field crystal

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